Machines
Innovating Fiber Production at Every Scale
Hills Inc. designs and manufactures custom extrusion systems for filaments and nonwovens.
Our systems are engineered to process various polymer types, including those that are challenging to work with, and are tailored to meet the specific needs of each client.
Hills' custom extrusion systems are built to optimize production efficiency, minimize downtime, and provide the flexibility needed to adapt to evolving market demands.
Explore our custom extrusion system categories below to learn more about how Hills can help you achieve your production goals and drive innovation in your industry.
Custom Systems
Production-scale systems built around your process.
Partner with Hills to develop, optimize, and modernize your fiber production systems through innovative engineering, retrofitting, and fully customized equipment solutions.
Custom System
Spunbond
Hills Spunbond systems deliver efficiency, strength, and reliability in nonwoven production, combining precision extrusion with superior bonding for consistent, high-performance fabrics.
Key Applications
- Hygiene products
- Medical gowns
- Automotive interiors
- Geotextiles
- Filtration materials
Custom System
Meltblown
Engineered for consistency and efficiency, Hills meltblown systems deliver superior web quality and process reliability while helping manufacturers reduce downtime and production costs.
Key Applications
- High-efficiency air and liquid filtration
- Oil and chemical absorbents
- Thermal insulation
- Battery separators
Custom System
Filament
Built for performance and versatility, Hills bi-component filament machines enable precise ratio control and consistent fiber quality for a wide range of applications.
Key Applications
- High-performance apparel
- Technical textiles
- Industrial yarns
- 3D printing filaments
Custom System
Staple
Engineered for precision and versatility, Hills Staple Fiber systems create durable, uniform fibers tailored for textiles, hygiene, and industrial performance needs.
Key Applications
- Apparel
- Home furnishings
- Personal care products
- Industrial applications such as insulation and reinforcements
Lab Scale Machines
From concept to prototype.
Hills lab-scale machines empower researchers and manufacturers to innovate faster and produce high-performance fibers with unmatched precision and consistency.
Lab Machine
LBS 100
A compact, versatile lab-scale spinning system designed for bicomponent fiber development using minimal polymer, ideal for research, testing, and small-scale production trials.
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Lab Machine
LBS 330
A larger-capacity lab-scale spinning system offering advanced control, wider nonwoven capabilities, and flexible configuration for bicomponent fiber and material research applications.
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Help CTA
Unsure Which System Fits Your Needs?
We recognize that every project is unique and a one-size-fits-all approach to extrusion doesn't work. If you're unsure which extrusion process is the best fit for your specific requirements, our knowledgeable team is ready to assist. We'll take the time to understand your project objectives, discuss your material and performance needs, and explore the various options available to help you make an informed decision.