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Machine

SPUNBOND

Hills Inc.'s custom Spunbond systems enable the efficient production of high-quality nonwoven fabrics using a continuous, one-step process. By extruding molten polymer through a spinneret and bonding the resulting filaments, Spunbond technology creates strong, durable, and versatile nonwoven materials for a wide range of applications.

Stylized drawing of a Hills Inc. spunbond machine.

CUSTOM SYSTEM DESIGN

The modular design of our systems allows for customization of key components, such as spinnerets, quenching systems, and bonding units, enabling the production of Spunbond fabrics with tailored properties for specific end-uses.

Detailed schematic of Hills Inc. Spunbond fiber extrusion equipment. Detailed schematic of Hills Inc. Spunbond fiber extrusion equipment alternate view.

Hills' Spunbond equipment is designed to process various polymers while maintaining consistent fiber quality and web uniformity. In addition, new and upcoming textile grade bio-polymers can also be processed.

  • PP Polypropylene
  • PA Polyamide
  • PET Polyethylene Terephthalate

END-USES

REAL-WORLD PRACTICAL APPLICATIONS

  • MEDICAL DISPOSABLES

    Surgical gowns, drapes, and sterilization wraps

  • GEOTEXTILES

    Soil stabilization, erosion control, and road construction

  • AUTOMOTIVE APPLICATIONS

    Carpet backing, trunk liners, and air filters

  • AGRICULTURAL COVERS

    Crop protection and weed control fabrics

WHY
CHOOSE
HILLS?

Unlimited potential for varying polymer distribution, including cross-section profiles and ratios within the fibers, enabling customization and versatility.

Optimized processes and reduced waste help lower overall production costs.

High-speed throughput meets the demands of large-scale manufacturing.

Precision engineering allows for intricate fiber geometries tailored to specific performance requirements.

Energy-efficient systems and support for emerging bio-polymers reduce environmental impact.

Modular design allows tailoring each system to specific throughput, denier, or application requirements.

Our on-site research and development facilities enable rapid prototyping and testing.

Close-up of Hills manufacturing equipment.